Shanghai Zhuxin Co., Ltd.
Shanghai Zhuxin Co., Ltd. Experience the global industrial revolution with us
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Robotic systems are critical to modern manufacturing, logistics, and healthcare, but hardware failures, software corruption, or cyberattacks can disrupt operations. A recovery USB stick provides a portable, reliable solution for backing up configurations, programs, and critical data—and restoring them swiftly.
Robotic systems rely on complex software stacks, including motion control algorithms, PLC programs, and AI-driven decision-making modules. Key risks include:
Hardware failures: Storage media (e.g., SSDs) degrade over time3.
·Software corruption: Sudden power outages or malware can corrupt system files8.
· Human error: Accidental deletion of critical configurations during updates5.
· A recovery USB stick enables:
· Disaster recovery: Rapid restoration to a known-good state.
· Data integrity: Preserve calibration files, production logs, and firmware versions.
· Compliance: Meet industry standards for data retention and system redundancy.
1. Recovery Media: Use a high-quality USB stick (16GB+). For industrial environments, opt for ruggedized, waterproof models15.
2. Imaging Software:
4. Clonezilla: Create full system images for Linux-based robotic controllers (e.g., ROS)6.
SupportAssist OS Recovery: Suitable for Windows-based systems (e.g., KUKA KR C4 controllers)15.
5. Automation Scripts: Custom scripts to schedule incremental backups of PLC logic or sensor data.
6. B. Step-by-Step Backup Process
1. Prepare the USB Stick:
2. Format the drive (FAT32 or NTFS) and ensure it’s recognized by the robotic controller.
For secure backups, encrypt the drive using tools like VeraCrypt3.
3. Create a Full System Image:
4. Boot the robotic system into a recovery environment (e.g., Clonezilla Live or SupportAssist)56.
Select the robotic system’s storage device (e.g., SSD) and save the image to the USB stick.
5. Backup Critical Files:
6. Export PLC programs (e.g., Beckhoff TwinCAT projects) and robot motion paths.
Include calibration data, network configurations, and firmware files
7. Validate the Backup:
8. Test restoration in a sandbox environment to ensure integrity.
1. Full System Recovery:
2.Boot from the USB stick and select the system image.
For UEFI-based systems (e.g., newer KUKA robots), ensure BIOS settings prioritize USB boot
3. Partial Data Recovery:
4. Extract specific files (e.g., PLC logic) from the backup image using tools like 7-Zip.
5. Cross-Hardware Restoration:
6. nject hardware-specific drivers (e.g., EtherCAT modules) into the recovery image to ensure compatibility
Boot Failures: Verify USB stick compatibility with the robotic controller’s BIOS/UEFI setting
Corrupted Backups: Use checksum tools (e.g., MD5) to validate image integrity
Driver Mismatches: Pre-load drivers for storage controllers or sensors during backup creation
· Regular Updates: Refresh backups after software updates or hardware modifications.
Offsite Storage: Keep a copy of the USB stick in a secure, offsite location.
Cybersecurity: Isolate the USB stick from networks to prevent malware infiltratio
AI-Driven Predictive Backup: Machine learning models will automate backup schedules based on system health metrics
Edge Computing Integration: Store backups on local edge servers for faster restoration
Blockchain for Data Integrity: Immutable logs to track backup versions and prevent tampering.
Advantage:
| Service | Supply training video to fresh customer. The video include of how to mastering,how to connect the cable,how to programming and so on. If you have any problem, call us anytime or sent email to us. |
| Warranty | 6 month |
Place of origin: China
Brand Name: KUKA
Model Number:197266
Control system electrical components
| Name | Explain |
| CCU | Cabinet Control Unit |
| CIB | Cabinet Interface Board |
| CSP | Controller System Panel |
| EDS | Electronic Data Storase |
| EMD | Electronic Mastering Device |
| KCP | Smartpad |
| KPC | KUKA Control-PC |
| KPP | KUKA Power Pack |
| KSP | KUKA Servo Pack |
| PMB | Power Management Board |
| RDC | Resolver Digital Converter |
| SIB | Safety Interface Board |
| SION | Safety Input Output Node |
FAQ:
*Q:Why are we?
A:Our company works robot industry over fifteen years. Programming robot inclusive KUKA ,ABB,YASKAWA,FANUC,ESTUN(Chinese ROBOT ),EFORT(Chinese robot). the business involved simulation,programming,service after warranty period.
*Q:How about our service concept?
A:We keep on phone open all day. Stand in customer view to provide rationalization solution and robot selection.
*Q:What products can we offer?
A:robot, energy supply for robot, linear for robot. Training for robot. Gripper for handling.
*Q:Why you purchase from us?
A:You don’t worry about after-sales problem to cooperation with us.
About us
Companies in the "customer first, quality first, the user first" purpose, we will as always Warm and sincere service for all users, friends and customers, create brilliant tomorrow. Our main customers are Baosteel, INO,Volkswagen,Geely and so on. Over fifteen years experience in the robot industry. Our engineers can design solution,simulation,program and troubleshooting. So if you have any issue of robot. Call us any time. We will try our best to solve the problem. The other advantage is after-sales service,we have robot spare parts in stockroom. We can response promptly to help you resolve robot fault. We also have robot training. The course include programming, electric, mechanic and expert programming. So welcome to join our college.