Kr500 Kuka Robot Six Axis Heavy-duty Robot For Advanced Automation

Flagship Performance in Engineering Machinery

The KUKA KR500, a benchmark in six-axis heavy-duty robotics, delivers industry-leading specifications:

• Massive payload capacity: 500 kg, covering most heavy industrial applications
• Outstanding reach: 3102 mm, easily handling large workpieces
• Military-grade precision: ±0.08 mm repeatability, stable even at full load
• Environmental adaptability: Standard IP54, optional IP67 protection
• Energy efficiency: Eco-mode reduces consumption by 15%, compliant with ISO 50001

Innovative Technologies for Demanding Environments

The KR500 integrates multiple KUKA patents for reliable performance in harsh conditions:

1. Reinforced mechanical structure:
   • Cast steel base & heavy-duty reducers
   • Pre-tensioned gear systems eliminate backlash
   • Triple-sealed critical components against dust/splash
2. Smart control system:
   • KRC5 controller with 1ms real-time response
   • Dynamic load compensation auto-adjusts motion parameters
   • Collision detection sensitivity down to 5N·m
3. Advanced safety:
   • Dual-channel safety circuits (SIL3)
   • Integrated Safe Torque Off (STO)
   • 3D space monitoring & speed limitation
4. Maintenance-friendly design:
   • Front-access concept minimizes downtime
   • Predictive maintenance alerts
   • Modular components for rapid replacement

Typical Applications & Industry Solutions

Automotive Manufacturing: Heavy-Duty Benchmark

In vehicle production, the KR500 is the industry standard for body-in-white handling:

1. Body assembly handling:
   • Automated flipping & positioning (±0.1 mm repeatability)
   • Quick changeover for mixed-model production
2. Large-component welding:
   • Carries 200 kg welding guns + feeders continuously
   • Laser welding energy control (±2% accuracy)
3. Press line integration:
   • Heavy sheet metal loading/unloading
   • Multi-robot collision avoidance

Case Study: German luxury automaker

• 6 KR500 units deployed in welding line
• Cycle time reduced from 4.5 to 2.8 minutes
• Welding pass rate: 99.95%

Aerospace & Energy Equipment

For oversized component processing:

1. Aircraft structural assembly:
   • Wing spar positioning
   • Automated drilling/riveting with laser tracking
2. Wind turbine production:
   • 10m blade root processing
   • Tower segment circumferential welding
3. Pressure vessel manufacturing:
   • Heavy head alignment
   • Multi-pass weld control

Technical highlights:

• Up to 5-ton payload (special configuration)
• EMI-resistant design
• ATEX-compliant explosion-proof version

Place of origin: China

Brand Name: KUKA

Model Number: KR 500 R2830

FAQ:

*Q:Why are we?

A:Our company works robot industry over fifteen years. Programming robot inclusive KUKA ,ABB,YASKAWA,FANUC,ESTUN(Chinese ROBOT ),EFORT(Chinese robot). the business involved simulation,programming,service after warranty period.

*Q:How about our service concept?

A:We keep on phone open all day. Stand in customer view to provide rationalization solution and robot selection.

*Q:What products can we offer?

A:robot, energy supply for robot, linear for robot. Training for robot. Gripper for handling.

*Q:Why you purchase from us?

A:You don’t worry about after-sales problem to cooperation with us.

About us

Companies in the "customer first, quality first, the user first" purpose, we will as always Warm and sincere service for all users, friends and customers, create brilliant tomorrow. Our main customers are Baosteel, INO,Volkswagen,Geely and so on. Over fifteen years experience in the robot industry. Our engineers can design solution,simulation,program and troubleshooting. So if you have any issue of robot. Call us any time. We will try our best to solve the problem. The other advantage is after-sales service,we have robot spare parts in stockroom. We can response promptly to help you resolve robot fault. We also have robot training. The course include programming, electric, mechanic and expert programming. So welcome to join our college.